Mercedes-Benz 2004 ML 350 User Manual

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2004 ACCESSORIES/SAFETY EQUIPMENT
Mercedes-Benz - Air Bag Restraint Systems
DESCRIPTION & OPERATION
The main components of Supplemental Restraint System (SRS) are dual-stage driver-side and passenger-side
air bag modules, side impact air bag modules, head impact air bag modules, SRS control module, side impact
sensors, AIR BAG warning light, driver-side and passenger-side Emergency Tensioning Retractors (ETR). See
COMPONENT LOCATIONS .
COMPONENT LOCATIONS
COMPONENT LOCATIONS
SERVICING
SRS AIR BAG label on driver-side door latch post indicates SRS replacement date for air bag units. All SRS
components must be thoroughly inspected, including wiring harness. Before component replacement, check for
SRS fault codes by performing system operation check. See SYSTEM OPERATION CHECK
. SRS service
life is 10 years from manufactured date or 10 years from SRS replacement date after accident related repairs are
completed.
SYSTEM OPERATION CHECK
AIR BAG warning light indicates SRS and Emergency Tensioning Retractor (ETR) system readiness. Turn
ignition on. AIR BAG warning light will illuminate, then turn off after 4-20 seconds indicating SRS system is
functioning properly. If AIR BAG warning light does not illuminate, illuminates while driving or is
continuously illuminated, there is a system fault. Repair malfunctioning system.
AIR BAG SAFETY PRECAUTIONS
WARNING: Accidental air bag deployment is possible. Personal injury may result.
Read and follow all WARNINGS and AIR BAG SAFETY PRECAUTIONS
before working on air bag system or related components.
Component Location
AIR BAG warning light Instrument Panel Cluster
Clockspring Under steering wheel
Driver-side air bag module On steering wheel
Emergency Tensioning Retractor (ETR) Driver-side & passenger-side lower B- & C-pillars
Head impact air bag modules Driver-side & passenger-side roof rails
Passenger-side air bag module Passenger-side instrument panel
Side impact air bag modules In front & rear doors
Side impact sensors On floor near driver-side & passenger-side B-pillars
2004 Mercedes-Benz ML350
2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restraint Systems
2004 Mercedes-Benz ML350
2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restraint Systems
me
Saturday, October 02, 2010 3:40:40 PM Page 1 © 2006 Mitchell Repair Information Company, LLC.
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Saturday, October 02, 2010 3:40:43 PM Page 1 © 2006 Mitchell Repair Information Company, LLC.
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Summary of Contents

Page 1

2004 ACCESSORIES/SAFETY EQUIPMENTMercedes-Benz - Air Bag Restraint Systems DESCRIPTION & OPERATION The main components of Supplemental Restraint S

Page 2 - SCRAPPED VEHICLE

Fig. 4: Identifying Passenger-side Air Bag Module Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFETY EQUIPME

Page 3 - OFF-VEHICLE DEPLOYMENT

SIDE IMPACT AIR BAG MODULE Removal & Installation (Front Door) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See

Page 4 - CONTROL MODULE

Fig. 5: Identifying Side Impact Air Bag Module (Front Door) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFE

Page 5 - DRIVER-SIDE AIR BAG MODULE

Removal & Installation (Rear Door) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See DISABLING & ACTIVATING A

Page 6

SIDE IMPACT SENSOR (REAR DOOR) Removal & Installation 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See DISABLING

Page 7 - HEADLINER

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.WIRE REPAIR DO NOT repair wiring harness. Replace complete SRS wiring harness, if any part is damaged. TORQ

Page 8 - INSTRUMENT PANEL

2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restraint Systems me Saturday, October 02, 2010 3:40:40 PM Page

Page 9

Fig. 8: Air Bag System Wiring Diagram (ML350, ML500-1 Of 2) 2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restrai

Page 10 - 2004 Mercedes-Benz ML350

2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restraint Systems me Saturday, October 02, 2010 3:40:40 PM Page

Page 11 - SIDE IMPACT AIR BAG MODULE

Fig. 9: Air Bag System Wiring Diagram (ML350, ML500-1 Of 2) 2004 Mercedes-Benz ML350 2004 ACCESSORIES/SAFETY EQUIPMENT Mercedes-Benz - Air Bag Restrai

Page 12

Observe these precautions when servicing the air bag system: When working around SRS components and before any repairs are performed, disable air bag

Page 13

Undeployed air bag modules and ETRs cannot be disposed of without first being deployed. Contact manufacturer for additional information. UNDEPLOYED AI

Page 14 - Removal & Installation

inspected or replaced. See AIR BAG/SRS COMPONENT INSPECTION & REPLACEMENT TABLESarticle in the GENERAL INFORMATION section. REMOVAL & INSTALLA

Page 15

Fig. 1: Identifying Control Module Courtesy of MERCEDES-BENZ OF NORTH AMERICA. DRIVER-SIDE AIR BAG MODULE Removal & Installation 1. Before proceed

Page 16

side air bag module electrical connectors. Remove driver-side air bag module. See Fig. 2 . 3. To install, reverse removal procedure. Tighten driver-si

Page 17

Removal & Installation (Front) 1. Before proceeding, see AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See DISABLING & ACTIVATING AIR B

Page 18

4. To install, reverse removal procedure. Activate air bag system. Read diagnostic codes and erase memory. See DIAGNOSTICS . INSTRUMENT PANEL Removal

Page 19

Fig. 3: Identifying Instrument Panel Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. PASSENGER-SIDE AIR BAG MODULE Removal & Installation 1

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